2008-2010 Ford 6.4L Powerstroke Rear Differential Covers

Rear differential covers and cover gaskets for 2008-2010 Ford Super Duty trucks with the 6.4L Powerstroke. Most covers here are 12-bolt pieces for the Sterling 10.25/10.5 rear used under F-250 and single-rear-wheel F-350 trucks, so if you drive a dually or an F-450, confirm your rear axle before you order.

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12 products

PPE Sterling 10.25"/10.5" - 12 - Bolt Heavy - Duty Cast Aluminum Rear Differential Cover (1994 - 2025 Power Stroke) - Southern Diesel SupplyPPE Sterling 10.25"/10.5" - 12 - Bolt Heavy - Duty Cast Aluminum Rear Differential Cover (1994 - 2025 Power Stroke) - Southern Diesel Supply
MAHLE P32716 Differential Cover Gasket (1999 - 2023 Power Stroke) - Southern Diesel Supply
MAHLE P18562 Differential Cover Gasket (1994 - 2016 Power Stroke; 1989 - 2002 Cummins) - Southern Diesel Supply
MAHLE P38163TC Differential Cover Gasket (1994 - 2016 Power Stroke; 1994 - 2002 Cummins) - Southern Diesel Supply
MAHLE P38155TC Differential Cover Gasket (1994 - 2023 Power Stroke) - Southern Diesel Supply
Mag - Hytec 80 Dana 80 Differential Cover (1999 - 2016 F - 350 Power Stroke, 1994 - 2002 Cummins) - Southern Diesel SupplyMag - Hytec 80 Dana 80 Differential Cover (1999 - 2016 F - 350 Power Stroke, 1994 - 2002 Cummins) - Southern Diesel Supply
Mag - Hytec 12 - 10.25 & 10.5 Differential Cover (1994 - 2016 Power Stroke) - Southern Diesel SupplyMag - Hytec 12 - 10.25 & 10.5 Differential Cover (1994 - 2016 Power Stroke) - Southern Diesel Supply
SPE Motorsport 10.25 And 10.5 Sterling Rear Diff Cover (1985 - 2025 SRW Power Stroke) - Southern Diesel SupplySPE Motorsport 10.25 And 10.5 Sterling Rear Diff Cover (1985 - 2025 SRW Power Stroke) - Southern Diesel Supply
BD Diesel 1061830 12 - 10.25 & 10.5 Differential Cover (1989 - 2019 Powerstroke) - Southern Diesel SupplyBD Diesel 1061830 12 - 10.25 & 10.5 Differential Cover (1989 - 2019 Powerstroke) - Southern Diesel Supply
ATS Diesel Performance ATS Drain Plug Fits ATS Pans And Differential Covers - Southern Diesel Supply
ATS Diesel Performance ATS 12 Bolt Differential Cover Fits 1986 - 2010 Ford - Southern Diesel Supply
AFE 46 - 70022 Street Series Differential Cover (1994 - 2026 Power Stroke) - Southern Diesel Supply

Not sure it fits your truck?

Our Wildwood, FL techs will confirm the right part for your build before you buy.

Call or Text (352) 722-5295

Rear differential covers for the 2008-2010 Ford 6.4L Powerstroke

F-250 and single-rear-wheel F-350 pickups with the 6.4L Powerstroke use the Sterling 10.5 rear, with a 10.5-inch ring gear and 35-spline, 1.5-inch shafts. Duallies and F-450/F-550 trucks use heavier Dana rears, and Ford's lube chart lists the Dana 80 and the S110, S130 and S135. Rear lube is SAE 75W-90 to 75W-140, with capacity running from 3.45 to 12.25 quarts depending on the axle, so a cover swap is a good time to refill with the right grade and amount.

What we carry

  • Sterling 10.25/10.5 12-bolt covers: PPE heavy-duty cast aluminum, Mag-Hytec F12-10.25 and 10.5, SPE Motorsport, BD Diesel 1061830 and ATS Diesel Performance 402-900-3068.
  • Dana 80 cover: Mag-Hytec 80, listed for 1999-2016 F-350 trucks.
  • Other covers: AFE 46-70022 Street Series cover, listed for 1994-2026 Power Stroke trucks.
  • Gaskets: Mahle P32716, P18562, P38163TC and P38155TC.
  • Hardware: ATS 402-009-1000 drain plug for ATS pans and covers.

Fitment notes

Match the cover to the housing. A Sterling 10.25/10.5 cover is for that axle; a truck with a Dana 80 or S-series rear needs a part made for that housing, and the axle tag is how you confirm which one you have. The BD Diesel and SPE Motorsport Sterling covers are titled for single-rear-wheel trucks, so check each listing against your truck. Mahle gaskets are sold by part number; match the number to your cover and axle.

Frequently asked questions

Which rear cover fits a 2008-2010 F-350 dually?

Duallies use heavier Dana rears instead of the Sterling 10.5, so start with the axle tag. If the tag says Dana 80, the Mag-Hytec 80 cover in this collection is listed for 1999-2016 F-350 trucks. Other Dana rears need a part made for that housing, so call us with the tag information.

Is a Sterling 10.25 cover the same as a 10.5 cover?

The covers here are sold for both: the PPE, Mag-Hytec, SPE Motorsport and BD Diesel titles all list 10.25 and 10.5 together. On a 2008-2010 F-250 or single-rear-wheel F-350, the rear axle is the Sterling 10.5.

Which Mahle gasket do I need?

Match the part number to your cover and axle on the product page. P32716 is listed as a rear cover gasket for 1999-2023 Power Stroke trucks, P38155TC lists 1994-2023, and P18562 and P38163TC list 1994-2016 Power Stroke fitment. Call us if the listings leave you unsure.

Not sure what fits? Call the shop at the number in the header, or use the fitment checker on any product page. We install everything we sell.