2008-2010 Ford 6.4L Powerstroke Front Differential Covers

Front differential covers for four-wheel-drive 2008-2010 Ford Super Duty trucks with the 6.4L Powerstroke. Every 4x4 F-250 and F-350 from these years uses a Dana 60 up front, so the covers here are Dana 60 parts. The one caveat to check is the wide-track Dana Super 60 used on F-450 and F-550 trucks.

Not sure it fits your truck?

Our Wildwood, FL techs will confirm the right part for your build before you buy.

Call or Text (352) 722-5295

Front differential covers for the 2008-2010 Ford 6.4L Powerstroke

The front axle under a 4x4 6.4L Powerstroke F-250 or F-350 is a coil-sprung Dana 60 monobeam with a 9.75-inch ring gear and 35-spline outer shafts. It holds about 2.9 quarts of SAE 80W-90, and Ford's axle lube interval is 150,000 miles for F-250/F-350 trucks in normal use and 50,000 miles for F-450/F-550 trucks or severe duty. If you drain and inspect the front axle at service, the cover is the part you take off, so it is the piece of the front axle you handle most.

What we carry

PPE Dana 50/60 10-bolt heavy-duty cast aluminum front cover, listed for Power Stroke trucks back to 1994.
Mag-Hytec 60-FF Dana 60 Ford front cover, listed for 2006-2026 6.0L, 6.4L and 6.7L trucks.
SPE Motorsport Dana 60 front cover, listed for 1999-2025 Power Stroke trucks.
ATS Diesel Performance 402-009-1000 drain plug, made for ATS pans and differential covers.

Fitment notes

Two-wheel-drive trucks have no front differential, so this page is for 4x4 trucks only. F-450 and F-550 trucks use the Dana Super 60 wide-track front with 3.75-inch tubes, and that axle is excluded from many F-250/F-350 steering and suspension kits. Do not assume a front cover crosses over either; check the product listing against your exact truck. The ATS drain plug is made for ATS pans and covers, so check before using it on another brand's cover.

Frequently asked questions

Will a Dana 60 front cover fit my F-450 or F-550?

Not necessarily. Those trucks use the Dana Super 60 wide-track front with 3.75-inch tubes rather than the Dana 60 found under a 4x4 F-250 or F-350. Check the cover's listing for your model, or call us with your VIN before ordering.

What goes back in after the front cover is off?

Ford lists SAE 80W-90 for the Dana 60 front, about 2.9 quarts. Lucas Oil 80W-90 is in our differential fluid collection for this truck.

Do these covers fit 2005-2007 or 2011-and-later trucks too?

The listings here run across wide year spans, such as 1999-2025 for the SPE Motorsport cover and 2006-2026 for the Mag-Hytec 60-FF. Other front-axle parts do change by year, like the Dana 60 sway-bar end links, so check each product's fitment rather than assuming.

Not sure what fits? Call the shop at the number in the header, or use the fitment checker on any product page. We install everything we sell.