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Call or Text (352) 722-5295Injectors on the 2011-2014 Ford 6.7L Powerstroke
The 6.7L Powerstroke runs eight Bosch piezoelectric injectors fed by two common rails at roughly 30,000 psi. The factory part is Bosch 0445117096, part of Ford's BC3Z-9H529 family, and it fits 2011-2014 pickups and 2015-2016 chassis cabs. For 2015 Ford revised the nozzle on pickups. The remanufactured injectors in this collection are sold by cylinder position, one part for cylinders 1, 2, 7 and 8 and another for 3, 4, 5 and 6, and several come with the bolt and line. Every replacement injector has an IQA code that has to be programmed into the PCM.
What fails and why
Injectors fail two ways on this engine. The first is on their own, usually at high mileage: rough cold idle, P030x misfire codes, white smoke that smells of raw diesel, hard starts, or a diesel smell on the dipstick from fuel in the oil. The second is contamination. When the CP4.2 wears and sheds metal, that metal runs through the rails and into the injectors, and the repair covers all eight of them along with the pump, rails and high-pressure lines. On 2011-2012 trucks, Ford TSB 11-10-10 covers P1291 and P1292 codes from an internally shorted injector, which DEF-contaminated or gelled fuel can cause. Replacing a single injector in a contaminated system just sets up the next failure, so check the fuel filter for metal before you order one.
Stock replacement vs. upgrade
New or remanufactured is the main choice. Remans from Alliant Power and XDP are sold individually by cylinder position with bolt and line, and BD Diesel offers a remanufactured injector as well. Dynomite Diesel Products sells new and reman injectors both singly and as full sets, and Exergy Performance offers new and reman sets. If the truck has had a pump failure, a full set makes more sense than a single, since contamination reaches all eight. S&S Diesel Motorsport injectors are also listed for this engine; check the product page for specs. Whichever you choose, this is a hard job. Replacement is rated 5 out of 5 for difficulty and calls for special tools, extreme cleanliness and new one-time-use high-pressure lines.
What we carry
Injectors from Alliant Power (AP67000 and AP67001 with bolt and line), XDP (XD489 and XD481 with bolt and line), BD Diesel (1715515 reman), Dynomite Diesel Products (DDPNFD67 new and DDPFD67 reman, single or set), Exergy Performance (new and reman sets) and S&S Diesel Motorsport. Install parts include MAHLE GS34039 injector O-ring and GS33703 seal kits, the Exergy E05 40101 O-ring and copper gasket seal kit (set of 8) and E05 40111 return port O-ring, the SPE Motorsport S100116 injector hold-down kit, and Alliant Power AP0087 and AP0088 injection line and O-ring kits. For contamination repairs, the Alliant Power AP57000 and XDP XD514 kits are here too, along with their no-pump versions.
Fitment notes
Do not mix years. The 2011-2014 pickup injector is not the 2015-2016 pickup part, though 2015-2016 chassis cabs stayed on the 2011-2014 pickup injector. Some listings here cover 2011-2019, so confirm that the exact part matches a 2011-2014 pickup before you order. Order reman singles by cylinder position, plan a new high-pressure line for every injector you pull, and line up a scan tool that can program IQA codes, or let a shop handle it. Verify your truck by VIN when in doubt.
Frequently asked questions
Can I replace just one injector on my 2011-2014 6.7L?
Yes, if the fuel system is clean. Replacing one injector in a contaminated system just leads to the next failure, so check the fuel filter for metal first. You will also need a new high-pressure line, since they are one-time-use, and the new injector's IQA code programmed into the PCM.
Why are there two different reman part numbers for the same truck?
The remanufactured injectors are sold by cylinder position: one part for cylinders 1, 2, 7 and 8 and another for cylinders 3, 4, 5 and 6. Order the one that matches the cylinder you are replacing.
Will 2015 injectors fit my 2013 F-250?
No. Ford revised the injector nozzle for 2015 pickups, and the 2011-2014 pickup injector is a different part. The 2015-2016 chassis cabs are the exception, since they stayed on the 2011-2014 pickup injector.
What are the symptoms of a failing injector?
Rough cold idle, P030x misfire codes, white smoke that smells of raw diesel, hard starts, or fuel in the oil that you can smell on the dipstick. On 2011-2012 trucks, P1291 or P1292 can point to an internally shorted injector under Ford TSB 11-10-10.
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